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Successful grouted friction barrette design
Intrafor has been awarded a contract by Ove Arup and Partners to install friction barrettes for a public housing development in Hong Kong where the piles are being installed in a marble-zone area. (65 friction barrettes and four 3,100t loading tests
 
Reducing the carbon footprint of telecom towers
VSL has provided design, precasting and construction services for a pilot project to build eight of the patented, award-winning Ericsson Tower Tubes (ETT) in Saudi Arabia. The towers house base stations and antennas. They have a smaller footprint and a lower environmental impact than a traditional steel tower.
 
A pushing system for 9,000t tunnel segments in China
VSL has been awarded the first subcontract for the Zhuhai section of the massive Hong Kong-Zhuhai-Macau Bridge project for the design, supply and commissioning of a hydraulic system with monitoring features to move a precast segmental tube tunnel. The tube is being launched from the precast yard to a floating dock at Guishan Island in Zhuhai, China.
 
D-walls construction in Hong Kong
The Entasis-Intrafor Consortium has built 1.5m-thick diaphragm walls to depths of 55m for the West Kowloon Terminus approach tunnel (south) as part of Hong Kong’s Express Rail Link. Work also includes the installation of shear pins, fissure grouting and the removal of an existing breakwater.
 
Avoiding disturbance in Hong Kong
Construction of a two-storey basement in Sheung Shui in Hong Kong brought considerable challenges as the adjacent three-storey buildings stood on shallow friction concrete piles and pad footings. Intrafor’s careful choice of methods and equipment avoided any disturbance or settlement of the surrounding buildings.
 
High-speed wall in Hong Kong
Intrafor has taken just four months to build a 1.2m-thick diaphragm wall with a total volume 24,000m³ and a depth reaching 60m below sea level in Hong Kong. The design and construct project was for the basement of a new residential development in Tseung Kwan O for leading property developer Sung Hung Kai.
 
Deepest shaft
Intrafor has completed its deepest ever shaft, finishing four months ahead of schedule. The 91m shaft is part of Hong Kong’s Harbour Area Treatment Scheme. Intrafor developed patented sacrificial void formers for the project. Achieved tolerances on verticality were extremely low, well within requirements, and the jointing between the panels was made with high quality, thus avoiding the need for expensive and time consuming concrete finishing or trimming.
 
Arzew tanks coming up
VSL is involved in the construction of the Arzew LNG tanks project in Algeria. Strand installation and stressing will take place for four storage tanks, which vary in size from 120,000m³ to 160,000m³. The Italian contractor Bentini working for Saipem is in charge of the construction.
 
Singapore SLNG: full construction of a LNG containment
VSL is involved in the full scope of work required for construction of the Singapore LNG Terminal Project on Jurong Island and builds the complete reinforced concrete structure that forms the outer tank, right from the base slab up to the roof dome.
 
Diaphragm wall for the Central Wanchai Bypass in Hong Kong
Intrafor is working on a 21,000m³ diaphragm wall project: the Central Wanchai Bypass Central Interchange. Challenges include busy traffic, buried seawalls and low headroom, for which Intrafor has developed a special rig. A BC40 cutter and two excavation cranes have been mobilised for the project.
 
Challenging win on XRL
Intrafor has secured a major contract to construct one of the most challenging sections of the MTR’s new Express Rail Link (XRL), a part of Contract 820. The section passes under a densely populated and heavily piled area. Intrafor’s responsibilities encompass foundations, ground treatment and diaphragm wall shaft work.
 
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